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eNewsletter 1/23/08

A Penton Media Property January 23, 2008 |
 
Introduction
Something old, something new
Welcome all you engineers on the front lines of applied interdisciplinary design. If this doesn't describe you, please see the nearest flight attendant because you've boarded the wrong aircraft.

Before we get airborne, I'd like to direct your attention to the attached PDF in the front of the cabin. It's a talk I gave on mechatronics sometime in the early 1990s. Though it's 15 years old, it's still fresher and more advanced than almost anything else you'll find on the topic today, getting to the root of the (interdisciplinary) design philosophy itself.

Please note that this was literally a tape-and-scissors production, so it's not exactly fancy. But what it lacks in outward appearance, it more than makes up for in substance.

So sit back, relax, and enjoy your Mechatronic Design newsletter from the original and still most authoritative source of mechatronic coverage.

Larry Berardinis



Features
Delving into the crystal structure of matter
Matter is composed of atoms. But how are the atoms arranged, exactly? For solids, when inter-atomic attractive forces exceed disruptive thermal forces, atoms (or groups of atoms) snap into grids to form frozen, ordered structures. These grids are symmetric to conserve energy. Systematically dismembering a solid's block of atoms into its symmetric building blocks makes understanding behaviors easier. Here are the 14 different Bravais lattice grid unit types, and some of their characteristics.

GM puts IT in the driver's seat
The Detroit automaker finds that fewer is better when it comes to CAD and IT systems. How many IT systems does it take to make a car? In the case of General Motors Corp., the answer used to be over 7,000, whether for dealers, finance, manufacturing, or product development. That was before the automaker got religion about efficiently managing its computer files. It has now whittled down its IT footprint to a mere 2,400 systems says Global Director of CAD and Visualization Detlef Bielohawek. His team is part of an internal GM organization called Information Systems and Services (IS&S) that was started in 1996 by GM's Group Vice President and Chief Information Officer Ralph J. Szygenda.

Multicore Processors Revolutionize Real-Time Embedded Systems
The proliferation of multicore processors has done more than provide a boost in processing power to server applications. Multicore chips also pose the opportunity to revolutionize how embedded systems are constructed. Developers now can host real-time operating systems (RTOSs) and general-purpose operating systems (GPOSs) on separate cores of a single multicore processor to create systems that once required multiple hardware platforms. The benefit is a reduction in cost, size, and complexity.

Visual servoing tailor made for robotics
As products and components are miniaturized, the cost for automated systems to handle and assemble them is skyrocketing. But using machine vision to close position loops can make high-accuracy automated systems out of lowcost robots. A process called visual servoing increases their flexibility like never before. Products everywhere have gotten so small that many necessitate automated systems specifically designed to feed, align, and fasten small and complex 3D parts. A key tool in these systems is vision guidance -- using machine vision to locate parts to be accessed by a robot.

Products
Motion control processor
Magellan motion control chip provides all-motor flexibility and directly supports multiple motor types in single and multiple axis applications. It comes in 1, 2, 3, and 4-axis versions, supports dc servo, brushless dc, microstepping, and pulse and direction motors. The processor is parallel IO, CANBus, serial point-to-point, and serial multi-drop host communications. It allows for S-curve, trapezoidal, velocity contouring, and electronic gearing profiles and velocity and position acceleration changes on-the-fly. It has 6-step (hall based) and sinusoidal commutation for brushless motors with high speed (up to 5 M-pulses/sec) pulse and direction output.
Performance Motion Devices Inc.


Offline servodrives
XENUS R10 servodrives feature extended temperature, humidity, vibration, and shock ranges for military COTS requirements, including Mil Standard 810. The hardened drives operate in standalone and networked operating modes, including indexing, point-to-point, PVT, PT, position, velocity, and torque control, as well as electronic camming and gearing. The drives are compatible with CANopen, RS422, and RS 485; and operate on single phase or three-phase 85 to 264 V supplies, and deliver up to 3 kW drive power. They have ripple frequency of 28 kHz, current loop bandwidth of 2.5 kHz, and 15 kHz current loop update rate (67 ìs) and 3 kHz (333 ìs) position and velocity loop update rate. They are also protected against over-current, over-temperature, and incorrect operating voltages.
Copley Controls Corp.


Software converts CAM to robotic programs
CamPro software converts CAM trimming and milling toolpaths into six-axis programs for use with the developers robotic, waterjet, and ultrasonic- knife trimming equipment. The offline software manages large files through the robot memory, making robotic milling feasible for foam, wood, and REM board. The software comes in two versions. One works on Mastercam files and the other supports any CAM program that can be exported in .apt format.
KMT Robotic Solutions Inc.


Industry News
Stellar MEMS Sensors Gear Up For Industrial Applications
Finding innovative products designed for industrial applications wasn't difficult this year. Still, two MEMS-based devices were a cut above the rest--the ADIS16209 dualmode inclinometer from Analog Devices and the D6F-P gas flow sensor from Omron Electronic Components.

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© 2009 Penton Media Inc.

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